Product Description
RB series
Application field: lt is widely used in burnishing, polishing, machine loading/unloading andautomatic transport on punching automation production lines.
Type | Dof | Drive Method | Payload (kg) |
Repeatability (mm) |
Motion Range(°) | Top Velocity(°/s) | Permissible Inertia of Wrist (kg.m2) |
Allowed Top Torque (N.m) |
Motion Radius (mm) |
Machine Weight (kg) |
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J1 | J2 | J3 | J4 | J5 | J6 | J1 | J2 | J3 | J4 | J5 | J6 | J4 | J5 | J6 | J4 | J5 | J6 | ||||||||
RB03A1-562 | 6 | AC Servo Drive | 3 | ±0.02 | ±150 | +136~-51 | +64~-131 | ±150 | ±150 | ±360 | 375 | 375 | 419 | 600 | 600 | 750 | 0.077 | 0.077 | 0.571 | 9.3 | 9.3 | 4.5 | 562 | 36 | |
RB06-900 | 6 | AC Servo Drive | 6 | ±0.03 | ±170 | +135~-100 | +155~-110 | ±170 | ±170 | ±360 | 337.5 | 270 | 375 | 300 | 375 | 468 | 12 | 10 | 6 | 900 | 60 | ||||
RB06Q1-1430 | 6 | AC Servo Drive | 6 | ±0.04 | ±155 | +162~-55 | +90~-270 | ±180 | ±150 | ±360 | 267 | 220 | 220 | 504 | 378 | 720 | 0.582 | 0.257 | 0.074 | 21.2 | 21.2 | 9.2 | 900 | 60 | |
RB08A3 series |
RB08A3-1490 | 6 | AC Servo Drive | 8 | ±0.04 | ±170 | +120~-85 | +83~-150 | ±180 | ±180 | ±360 | 200 | 200 | 200 | 400 | 356 | 600 | / | 0.19 | 0.065 | 14 | 12 | 7 | 1490 | 185 |
RB08A3-1700 | 6 | AC Servo Drive | 8 | ±0.04 | ±170 | +120~-85 | +83~-150 | ±180 | ±180 | ±360 | 180 | 180 | 180 | 400 | 356 | 600 | / | 0.19 | 0.065 | 14 | 12 | 7 | 1700 | 187 | |
RB12-1500 | 6 | AC Servo Drive | 6 | ±0.04 | ±170 | +120~-85 | +83~-150 | ±180 | ±135 | ±360 | 160 | 160 | 160 | 300 | 300 | 360 | 0.33 | 0.33 | 0.17 | 24 | 24 | 13 | 1500 | 186 | |
RB20A3 series |
RB20A3-1700 | 6 | AC Servo Drive | 20 | ±0.04 | ±170 | +160~-80 | +76~-112 | ±180 | ±180 | ±360 | 175 | 175 | 180 | 330 | 330 | 450 | / | 0.93 | 0.4 | 40 | 50 | 22 | 1700 | 265 |
RB20A3-1900 | 6 | AC Servo Drive | 15 | ±0.04 | ±170 | +160~-80 | +76~-112 | ±180 | ±180 | ±360 | 175 | 175 | 180 | 330 | 330 | 450 | / | 0.93 | 0.4 | 40 | 50 | 22 | 1900 | 273 | |
RB35 series |
RB35-1850 | 6 | AC Servo Drive | 35 | ±0.04 | ±170 | +120~-85 | +85~-155 | ±180 | ±180 | ±360 | 160 | 160 | 175 | 310 | 360 | 375 | 2.46 | 2.46 | 1.41 | 75 | 75 | 68 | 1850 | 369 |
RB35-2050 | 6 | AC Servo Drive | 30 | ±0.04 | ±170 | +120~-85 | +85~-155 | ±180 | ±180 | ±360 | 160 | 160 | 160 | 310 | 360 | 375 | 2.46 | 2.46 | 1.41 | 75 | 75 | 68 | 2050 | 372 | |
RB50 series |
RB50-1956 | 6 | AC Servo Drive | 50 | ±0.05 | ±178 | +130~-90 | +75~-200 | ±360 | ±360 | ±360 | 171 | 171 | 171 | 215 | 251 | 365 | 51.5 | 51.5 | 16 | 196 | 196 | 127 | 1956 | 650 |
RB50A1-2071 | 6 | AC Servo Drive | 50 | ±±0.05 | ±178 | +130~-90 | +75~-200 | ±360 | ±360 | ±360 | 171 | 171 | 171 | 215 | 251 | 365 | 51.5 | 51.5 | 16 | 196 | 196 | 127 | 2071 | 650 | |
RB80 series |
RB80-2250 | 6 | AC Servo Drive | 80 | ±0.06 | ±180 | -84~+164 | -193~+68 | ±360 | ±360 | ±360 | 140 | 155 | 140 | 215 | 230 | 270 | 8.7 | 8.6 | 3.1 | 324 | 328 | 186 | 2250 | 680 |
RB80-2080 | 6 | AC Servo Drive | 100 | ±0.06 | ±180 | -84~+164 | -193~+68 | ±360 | ±360 | ±360 | 140 | 160 | 140 | 205 | 220 | 260 | 10.7 | 10.7 | 3.9 | 401 | 406 | 232 | 2080 | 678 | |
RB130 series |
RB130-2790 | 6 | AC Servo Drive | 165 | ±0.08 | ±175 | +75~-60 | +80~-185 | ±360 | ±360 | ±360 | 100 | 94 | 104 | 165 | 174 | 238 | 85 | 85 | 45 | 951 | 951 | 490 | 2790 | 1350 |
RB130A1-3500 | 6 | AC Servo Drive | 100 | ±0.08 | ±175 | +75~-60 | +80~-185 | ±360 | ±360 | ±360 | 100 | 94 | 120 | 205 | 220 | 260 | 10.8 | 10.7 | 3.9 | 401 | 406 | 232 | 3500 | 1210 | |
RB130A1-3100 | 6 | AC Servo Drive | 130 | ±0.08 | ±175 | +75~-60 | +80~-185 | ±360 | ±360 | ±360 | 100 | 94 | 120 | 169 | 200 | 220 | 64.5 | 64.5 | 51.1 | 784 | 784 | 411.5 | 3100 | 1300 | |
RB165A1-2790 | 6 | AC Servo Drive | 165 | ±0.08 | ±175 | +75~-60 | +80~-185 | ±360 | ±360 | ±360 | 100 | 94 | 104 | 152 | 160 | 220 | 85 | 85 | 45 | 951 | 951 | 490 | 2790 | 1350 | |
RB210-2700 | 6 | AC Servo Drive | 210 | ±0.08 | ±175 | +75~-60 | +80~-185 | ±360 | ±360 | ±360 | 88 | 94 | 104 | 152 | 118 | 200 | 160 | 160 | 100 | 1274 | 1274 | 686 | 2700 | 1430 | |
RB300 series |
RB300-2508 | 6 | AC Servo Drive | 300 | ±0.1 | ±175 | ±55 | +116~-85 | ±360 | ±360 | ±360 | 85 | 95 | 95 | 120 | 130 | 180 | 160 | 160 | 100 | 1600 | 1600 | 850 | 2508 | 1800 |
RB300A1-2850 | 6 | AC Servo Drive | 300 | ±0.1 | ±175 | ±70 | -85~+130 | ±360 | ±360 | ±360 | 110 | 100 | 100 | 180 | 150 | 200 | 160 | 160 | 100 | 1600 | 1600 | 850 | 2850 | 1650 | |
RB300A2-2850 | 6 | AC Servo Drive | 300 | ±0.1 | ±175 | ±70 | -85~+130 | ±200 | ±200 | ±360 | 110 | 100 | 100 | 180 | 150 | 200 | 160 | 160 | 100 | 1600 | 1600 | 850 | 2850 | 1650 | |
RB300A2-3200 | 6 | AC Servo Drive | 220 | ±0.1 | ±175 | ±70 | -85~+130 | ±200 | ±200 | ±360 | 110 | 100 | 100 | 180 | 150 | 200 | 160 | 160 | 100 | 1600 | 1600 | 850 | 3200 | 1680 | |
RB350-3400 | 6 | AC Servo Drive | 350 | ±0.1 | ±178 | +105~-60 | +70~-62 | ±180 | ±115 | ±360 | 80 | 85 | 88 | 110 | 98 | 170 | 550 | 500 | 235 | 3400 | 3400 | 1700 | 3400 | 3340 | |
RB500-2882 | 6 | AC Servo Drive | 500 | ±0.1 | ±178 | +105~-60 | +70~-62 | ±180 | ±115 | ±360 | 80 | 85 | 88 | 110 | 98 | 175 | 550 | 500 | 235 | 3400 | 3400 | 1700 | 2882 | 3300 |
GSK Production Line Unit Control System
&.It is for a machining field’s monitor management system to assemble lines of production equipments used for machining all kinds of parts;
&.Utilizing GSK-LINK on-site bus realizes high-speed connection between the CNC machine, industrial robot and production line’s auxiliary operation device:
&.On-line and off-line programming support;
&.Simply humanized operation;
&.Maximally improve production efficiency and stability of production quality Reduce labor cost:
&.Optimize and improve customers’ management system.
GSK General Control Management System
&.It is used for achieving the”Digitalized factory”,”Intelligent workshop” management system;
&.CAM and CAPP application and management;
&.Conveniently flow plan fast;
&.Count and regulate production capacity;
&.Equipment utilization statistics;
&.Production flow interference;
&.Elevate C/T and so on.
Applications
Loading/Unloading Application |
1.Auto interior injection part trimming application of GSK RB08 Robot
Customer Requirements
Robot replacing manual labor to achieve automatic cutting of the injection molding flash. |
Application Effect
Put the raw material into the fixed fixture to orientate and confirm by hand: |
1 RBO8 transfer robot, 1 set of plasma cutting device, the cutting head installed at the end flange of the six-axis robot: |
The manual teaching robot is programmed, robot is performed the cutting operation along with thetrimming of the product’s contour. |
The robot replacing manual work and manual shift can work at any time for 24 hours, and stably completes the work task; |
The robot cuts the flash and can effectively reduce the cutting problems and ensure the consistency ofthe products; |
Greatly improve the product quality and improve the impact of enterprises. |
2.GSK RB08 Robot Applied to Load /Unload for the Turning Machine
Customer Requirements
1.One robot with two turning machines consists of one set of the robot loading/unloading system; |
2.Closely match with the production cycle time to ensure production efficiency. |
Application Effect
1.Being parts occupying much space, to guarantee processing volume and positioning precision for morethan 2 hours, use double-servo high precise sliding table design to alternately operate to get highefficiency. |
2.Workblank loading structure and finished product unloading structure are integrated, which shortens therobot running time and gets continuity and fluency during automatic production; |
3.The robot with high flexibility makes it alter its posture in smaller space, which increases space utility. |
4.Its control system takes GSK98 CNC System as its main control unit to get simple operations and goodstability |
3.GSK RB08 Robot Applied to Load/Unload for the Machining Center
Customer Requirements
One robot with two CNC machines consists of one set of robot loading/unloading system; |
The 1st machining center machines the part’s yellow end and inner bore, and the 2nd does the green inner bore |
One cycle time takes 57s to completely machine a part. |
Application Effect
The workpiece clamped on the machine is positioned by a pin to gain high accuracy, |
Using two loading machines, the robot normally operates to quarantee continuous production process when reloading is performed; |
High machininq, loading/unloading efficiency does not occupy the turning machine’s wait time to realize 100% machining time utilization in the whole process. |
4.GSK RB08 Robot Applied to Automatic Line of Electric Kettle’s Rough Punching
Customer Requirements
The robot matched with a punching machine loads/unloads electric kettles, and the control process is stable, is closely match with the production cycle time, and customer requires the whole frequency is 12-14s/pcs to ensure production efficiency. |
Application Effect
It improves its operation safety, and reduces labor intensity and disabling injury frequency rate, |
It improves the product quality and consistency, and reduces labor cost; |
Its punching frequency is 9.5s, it performs 2 shifts per day, which shortens machining cycle time and improves production efficiency; |
Realize precise positioning in high-speed production. |
5.Transfer application of GSK RB165 robot 3D vision-quided condenser
Customer Requirements
1.Casually place the condenser on the static accumulation chain tray to the belt conveyor line in theuniform motion; |
2.Move the casually placed condenser on the conveying belt which is in uniform motion under somecircumstance to the static accumulation chain tray; |
3.Compatible with the gripping of 6 different workpieces; |
4.The entire line beat is 10 seconds |
Application Effect
1.The shape of the condenser is irregular, the grabbing structure is spatial three-dimensional grabbing,and is arranged at random on the product accumulation chain tray and the belt line; |
2.The robot gripping scheme is guided by 3D vision, the robot hand gripping adopts the simulated structure, and the contact part of the condenser adopts soft polyurethane; |
3.The condenser grabbing on the accumulation chain tray is guided and positioned by identifying the white plastic feature of the condenser endworking part, and the camera is mounted on the robot hand gripper; |
4.The condenser grabbing on the conveying line is guided and positioned by identifying characteristics of the surface of the condenser, and the camera is fixed above the conveying line; |
&.Two RB165 robots are used to transfer the condenser to the conveyor line from the accumulation chaintray to form 2 unloading automatic integration workstations. 2 RB165 robots are used to transfer thecondenser from the conveyor line to the product accumulation tray to form 2 loading automaticintegrated workstations.
&.The robot replaces the manual labor, and is guided stably by the 3D visual guide, and the productionline beat is 10 seconds;
&. 24 hours working at any time and finish the work task stably;
&.It reachs to the intended purpose of robot’s automatic identification workpiece and automaticallytransport the loading/unloading,and can be simultaneously applied to the production of 6 productsand the exchange production of products with each other;
&.It can be used for more products by replacing the gripper in the late stage.
Robot Family
With the industry control technology R&D, and manufacture experience for more than 30 years, GSK has produced our industrial robots with independent intellectual property rights, including robot controllers,servo motors and servo drivers and other key functional components. Presently, GSK’s industrial robots are divided into 6 series covering transportation, welding, polishing, painting, stacking and paralHangZhou, up to 30 kinds of product.
Being 1 of enterprises undertaking”National ntelligent Manufacturing Equipment DevelopmentSpecial Project”, GSK independently researches and develops industrial robots carrying high quality andhigh technology of GSK’s CNC systems. According to users’ requirements, it provides robots with superiorperformance, designs and manufactuers fixture and conveyor required for automation solution.
Company Profile
GSK CNC Equipment Co., Ltd. (hereinafter referred as GSK) is specially devoted to conducting research and practice of basic equipment industrial development, providing “trinity” packaged solutions of machine tool CNC system, servo drive and servo motor, taking initiative in the expansion of industrial robot and all-electric injection molding machine field, developing the new marketing mode of machine tool exhibition hall, providing the customers with all-round professional machine tool remanufacturing solutions and services, promoting the integration of production and education, setting up the vocational education and training institute, as well as conducting highly skilled CNC personnel training. It has developed into a high-tech enterprise integrating science, education, industry and trade, thus being known as “China Southern CNC Industrial Base”.
Adhering to the corporate philosophy of “making itself a century-old enterprise and building gold quality” and the service spirit of “keeping improvement and making users satisfied”, GSK enhances the user product value & benefits through continuous technological progress and innovation, and makes unremitting efforts to promote the localization process of basic equipment industry, improve the technological level of the industry, and promote the development of China’s national equipment manufacturing industry.
Main products:
GSK CNC System Idustrial robot
Full electric injection molding machine CNC machine
Explanation of Code and Employee Details
our partners
After-sales Service: | Video Technical Support |
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Warranty: | 1 Years |
Control Mode: | Continuous Path Control |
Drive Mode: | AC servo drive |
Application: | Welding, Loading, Forging, Burnishing,Polishing,machine |
Condition: | New |
Customization: |
Available
| Customized Request |
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What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
editor by CX 2023-11-24